Custom CNC Milling Services – Fast, Online, and Precise

At Fioria, we offer a wide range of CNC milling machines to accommodate diverse manufacturing requirements. Our equipment lineup includes 3-axis, 4-axis, and 5-axis CNC milling machines.

Our 3-axis machines are ideal for straightforward machining tasks, efficiently handling basic cutting operations along the X, Y, and Z axes.

4-axis machines introduce a rotational axis, allowing for more intricate geometries and enabling more efficient production of components that require continuous machining around a fourth axis.

For the most advanced applications, our 5-axis CNC milling machines provide unmatched precision and flexibility. These machines can simultaneously move along five axes, making them ideal for producing highly complex parts with intricate shapes and angles.

By minimizing the need for multiple setups, our 5-axis machines ensure outstanding accuracy, efficiency, and superior quality in every part we manufacture.

Fioria provides comprehensive CNC milling services tailored to meet the needs of various industries. We can machine parts with maximum dimensions of 4000 x 1500 x 600 mm and minimum dimensions as small as 5 x 5 x 5 mm, accommodating projects of all sizes. Our milling equipment handles a wide range of materials, including metals, plastics, and composites. We deliver tight tolerances, typically ±0.01 mm on 5-axis milling, ensuring exceptional precision and consistency. Our lead times are competitive, ranging from 3 to 7 days for simpler 3-axis jobs, and 7 to 14 days for more complex 5-axis projects. Additionally, we offer supplementary services such as surface finishing, heat treatment, and thorough quality inspection to guarantee that every part meets the highest standards of quality and performance.

CNC milling and CNC turning are both subtractive manufacturing techniques, but they differ in the way material is removed.

In CNC milling, the workpiece remains fixed while the cutting tool moves along multiple axes to remove material and shape the part. This method is well-suited for creating complex components with features like slots, holes, and contours.

Conversely, CNC turning involves rotating the workpiece as a stationary cutting tool removes material. This process is ideal for producing cylindrical parts such as shafts, rings, and bolts. Although milling can handle more intricate geometries, turning is generally faster and more efficient when manufacturing round components.

CNC milling and CNC routing both use computer-controlled machines to cut materials, but they are intended for different applications.

CNC milling machines are built for precision machining of metals, requiring high rigidity and the capacity to withstand substantial cutting forces. They are ideal for producing intricate, complex parts with tight tolerances.

In contrast, CNC routers are generally used for softer materials such as wood, plastics, and composites. They operate at higher speeds and are well-suited for cutting large sheets into parts where precision is less critical. CNC routers typically feature a gantry-style design, enabling efficient handling of large workpieces, whereas milling machines focus on detailed and highly accurate machining.

When a 3D model or drawing does not specify a fillet size, the standard approach is to apply fillets with a radius that strikes a balance between strength and machinability.

Typically, fillets with a radius ranging from one-third to one-fifth of the cavity depth are used. For general applications, a fillet radius of about 1 mm to 3 mm is common. This range helps minimize stress concentrations and enhances the overall durability of the part.

That said, the exact fillet size can vary depending on the material and the specific design requirements. Larger fillets are generally favored for softer materials, while smaller fillets may be chosen for harder materials to maintain structural integrity without sacrificing precision.

Vertical CNC milling machines, characterized by vertically oriented spindles, are well-suited for precision machining of smaller components, providing excellent visibility and versatility for operations such as drilling and boring. Horizontal CNC milling machines, with their horizontally oriented spindles, are better equipped to handle larger, heavier workpieces, offering greater stability and more efficient chip removal. For projects that involve extensive material removal and require high durability, horizontal milling is typically preferred. Conversely, vertical milling is ideal for detailed, intricate work. The choice between these two types depends on your specific CNC milling requirements, whether you prioritize precision or high-volume machining.

In CNC milling, tool offset refers to the adjustments made to compensate for the tool’s dimensions—specifically its length and diameter—during the machining process. These offsets ensure the cutting tool operates precisely in relation to the workpiece. By correctly setting tool offsets, the machinist establishes the accurate starting point for machining, guaranteeing that the part is produced according to exact specifications. Proper tool offset management is essential for achieving precise and consistent results in CNC milling operations.

5-axis CNC machining involves a process where a CNC milling machine can move the cutting tool along five different axes, enabling highly complex and precise machining. In this configuration, the X, Y, and Z axes represent the basic linear movements found in a 3-axis machine. Additionally, the table can rotate around the A-axis, similar to a 4-axis machine. What sets a 5-axis machine apart is its capability to pivot the table or tool head around a fifth axis, the C-axis, allowing the tool to approach the workpiece from almost any direction. This flexibility makes 5-axis CNC machines ideal for producing intricate parts with complex geometries, as they can machine multiple surfaces in a single setup.