Precision Machining Services
Obtain high-quality, precision CNC machined parts with tolerances as tight as 0.01mm. Parts can be delivered in as fast as 1 day.
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What is Precision CNC Machining
Precision machining leverages advanced CNC technology to produce highly accurate parts essential in industries such as aerospace, medical devices, and electronics. This process guarantees that every component adheres to exact specifications for dimensions, geometry, and functionality. CNC precision machining is critical for fabricating intricate and detailed designs that traditional machining methods cannot achieve, enabling the consistent production of high-quality parts like gears, brackets, and enclosures.
With Fioria’s precision CNC services, industries benefit from tight tolerances and exceptional accuracy, ensuring that each part performs flawlessly in its intended application. These capabilities support the production of components that integrate seamlessly into complex systems and machinery, enhancing both reliability and efficiency. Whether for low-volume prototypes or high-volume production runs, we deliver robust, high-performance parts. Fioria is dedicated to offering complete high-precision machining solutions tailored to the varied needs of clients across a wide range of sectors.
Our CNC Precision Machining Services
Wire EDM Service
Fioria’s wire EDM, a key offering within our CNC services, efficiently produces both simple and highly intricate geometries. This non-contact machining method is perfect for components demanding exceptional precision, as it generates minimal burrs and handles tough metals like steel and titanium with ease. Widely utilized in aerospace, automotive, and electronics industries for its accuracy, our wire EDM solutions are customized to meet your specific requirements with precision and reliability.
| Capability | Details/Specifications |
|---|---|
| Material Compatibility | Stainless Steel, Titanium, Aluminum, Tool Steel, Copper |
| Tolerance | ± 0.0001 inches (0.0025 mm) or better (based on material and thickness) |
| Maximum Workpiece Size | Length: 16 inches (400 mm) Width: 12 inches (300 mm) Height: 8 inches (200 mm) |
| Cutting Speed | Up to 300 mm2/min (specific to material and thickness) |
| Surface Finish | As fine as Ra 0.2 µm |
| Maximum Cutting Thickness | Up to 12 inches (300 mm) – varies based on material |
| Wire Diameter Range | 0.004 inches (0.1 mm) to 0.012 inches (0.3 mm) |
Mirror EDM Service
Mirror EDM achieves mirror-like surface finishes through ultra-precise machining, making it ideal for applications requiring both high accuracy and superior aesthetics. It excels at producing intricate shapes with tight tolerances, especially on hard materials where traditional machining methods fall short. Serving industries such as aerospace, medical, and electronics, our Mirror EDM process consistently delivers unmatched precision, faithfully reproducing complex geometries and fine contours with exceptional consistency.
| Capability | Details/Specifications |
|---|---|
| Material Compatibility | Stainless Steel, Titanium, Aluminum, Tool Steel, Copper |
| Surface Finish | Achievable down to Ra 0.05 µm or better (based on material and process parameters) |
| Tolerance | ± 0.00005 inches (0.0013 mm) or better (depending on material and thickness) |
| Maximum Workpiece Size | Length: 16 inches (400 mm) Width: 12 inches (300 mm) Height: 8 inches (200 mm) |
| Maximum Cutting Thickness | Up to 10 inches (250 mm) – varies based on material |
Grinding Service
Fioria’s state-of-the-art manufacturing facility is equipped with high-precision grinding machines, ideal for producing metal parts with extremely tight tolerances. Our grinding capabilities accommodate everything from small components to complex geometries. Precision grinding wheels ensure accurate material removal and smooth surface finishes, enhancing efficiency while minimizing wear, errors, and overall production costs. Rely on our experienced team to recommend the best grinding solution tailored to your specific project needs.
| Capability | Details/Specifications |
|---|---|
| Material Compatibility | Stainless Steel, Aluminum, Tool Steel, Copper, Ceramics, Carbides |
| Grinding Methods | Surface Grinding, Cylindrical Grinding, Centerless Grinding, Internal Grinding |
| Tolerance | ± 0.0001 inches (0.0025 mm) or better (specific to material and grinding method) |
| Maximum Workpiece Size | Length: 24 inches (600 mm) Width: 10 inches (250 mm) Diameter: 8 inches (200 mm) for cylindrical grinding |
| Surface Finish | Achievable down to Ra 0.1 µm or better (based on material and grinding method) |
CNC Turning Service
Fioria’s advanced CNC turning services provide exceptional accuracy and repeatability for both prototypes and production parts. Our wide range of turning centers supports various applications, maintaining consistent precision across every batch. By minimizing errors, we enable faster turnaround times without compromising quality. Count on our skilled technicians and state-of-the-art CNC equipment to deliver expertly crafted components with superior performance.
| Capability | Details/Specifications |
|---|---|
| Material Compatibility | Stainless Steel, Aluminum, Tool Steel, Copper, Brass, Titanium, Plastics |
| Turning Operations | External & Internal Turning, Facing, Taper Turning, Boring, Drilling, Threading |
| Tolerance | ± 0.0005 inches (0.0127 mm) or better (specific to material and operation) |
| Maximum Workpiece Diameter | 20 inches (508 mm) or specific to machine capability |
| Maximum Workpiece Length | 60 inches (1524 mm) or specific to machine capability |
| Axis | 2-axis, 3-axis, multi-axis turning capability |
| Bar Feeding Diameter | Up to 3 inches (76 mm) or machine-specific |
CNC Milling Service
Fioria’s multi-axis milling technology ensures CNC parts with tight tolerances and exact dimensions. Designed for precision, it’s ideal for prototyping and new product development. Our CNC milling process supports a wide variety of materials—from metals to composites—delivering efficient production and fast turnaround times tailored to your specific requirements.
| Capability | Details/Specifications |
|---|---|
| Material Compatibility | Stainless Steel, Aluminum, Tool Steel, Copper, Brass, Titanium, Plastics |
| Milling Operations | Face Milling, Profile Milling, Pocket Milling, Complex Surface Milling, Drilling, Boring |
| Tolerance | ± 0.0005 inches (0.0127 mm) or better (specific to material and operation) |
| Maximum Workpiece Size | X: 40 inches (1016 mm) Y: 20 inches (508 mm) Z: 25 inches (635 mm) or specific to machine capacity |
| Axis | 60 inches (1524 mm) or specific to machine capability |
| Axis | 2-axis, 3-axis, multi-axis turning capability |
| Bar Feeding Diameter | Up to 3 inches (76 mm) or machine-specific |
Precision Machining Solutions
Rapid Prototyping
Take advantage of our strong manufacturing capabilities for fast and high-quality prototype production. Utilizing cutting-edge technology, we deliver precise results quickly, accelerating your journey from testing to market launch.
Capacity: 20–500
Lead Time: 10 business days
Low and High-Volume Production
Fioria fully capable of managing high-volume production orders, ensuring efficient manufacturing of large quantities of CNC precision machined parts while maintaining strict standards for quality and accuracy.
Capacity: 1000+
Lead Time: 15 business days
Precision CNC Machining Tolerances
| Typical Tolerance (mm) | Best Possible Tolerance (mm) | Notes | |
|---|---|---|---|
| EDM (Electrical Discharge Machining) | ±0.015 | ±0.005 | Tolerance can be affected by electrode wear. |
| Grinding | ±0.005 | ±0.001 | Surface finish is typically smoother with grinding. |
| CNC Turning | ±0.025 | ±0.010 | Finish can impact tolerance. |
| CNC Milling | ±0.025 | ±0.005 | Precision can vary based on tool type and material. |
Materials & Surface Finishes
Materials
We offer an extensive selection of materials, including metals, plastics, and composites.
Surface Finish
We provide high-quality surface finishes that improve both the durability and appearance of parts, suitable for applications needing smooth or textured surfaces.
Advantages
Advantages of Precision Machining
Precision machining provides numerous advantages by producing parts with outstanding accuracy.
High Accuracy: Precision machining tools deliver parts with extremely tight tolerances, ensuring every component meets exact specifications. This is essential for applications demanding intricate details, such as aerospace and medical devices.
Consistency: This method guarantees exceptional consistency in production. Even in large volumes, each part remains identical, minimizing errors and defects in the final product.
Material Versatility: Precision machining accommodates a broad spectrum of materials, including metals, plastics, and composites. This flexibility enables manufacturers to select the best material based on required properties like strength, weight, or resistance.
Complex Geometries: Advanced CNC machines enable the creation of complex shapes that manual methods cannot achieve. This capability is critical for developing innovative products and components.
Reduced Waste: The high accuracy of precision machining reduces material waste, saving raw materials and lowering the environmental impact of manufacturing.
Speed: Modern precision machining is highly automated, resulting in faster production times compared to traditional methods. This efficiency supports quicker project turnaround and meets market demands promptly.
Applications
Applications of Precision Machining
Various industries depend on precision CNC machining services to produce specialized parts, including:
Engine Components: Crucial for automotive and aerospace engines, such as pistons and crankshafts, which require precise dimensions to ensure optimal performance.
Electronics Parts: Key in manufacturing components like connectors and pins for electronic devices, where accuracy is vital for functionality and compact assembly.
Medical Implants: Used to create surgical implants, including hip and knee replacements, demanding tight tolerances and smooth finishes for compatibility with human tissue.
Aerospace Fasteners: Involves producing high-strength bolts and screws designed to withstand extreme environmental conditions in aerospace applications.
Tool and Die Making: Centers on fabricating molds and dies essential to other manufacturing processes, guaranteeing consistent quality and part accuracy in mass production.
FAQs
Precision machining is essential when your project demands components with extremely tight tolerances, intricate designs, or complex geometries that conventional machining cannot accomplish. This technique is crucial in industries where accuracy is vital, such as aerospace, medical devices, and electronics. If your parts must perform under high stress, endure extreme conditions, or fit precisely into assemblies, opting for precision machining guarantees the reliability and functionality of your products.
Yes, precision machining is specifically engineered to achieve tight tolerances. It can attain tolerances as fine as ±0.0005 inches, which is vital for producing highly accurate and consistent parts. Maintaining such precise measurements is critical in applications where even minor deviations can cause major problems, such as aerospace components or medical devices. Advanced CNC machines, widely used in precision machining, reliably produce parts that meet these stringent specifications.
To obtain a quote for a CNC precision machining project, prepare detailed information about your part or assembly, including CAD drawings, material specifications, and the required quantity. Be sure to specify the tolerances needed as well as any additional post-processing such as finishing or heat treatment. With this information, visit RapidDirect’s online platform, where you can upload your design files and quickly receive a pricing estimate.
