Wire EDM Machining Services
Achieve precision wire EDM parts with exceptional accuracy and detail. Perfect for complex geometries requiring the highest quality standards. Certified to ISO 9001:2015, ISO 13485, ISO 14001:2015, and IATF 16949:2016.
Start A EDM Machining Quote
Drag and drop file or click to upload
STEP | STP | SLDPRT | IPT | PRT | SAT files
- All uploads are secure and confidential.
/01 High Quality Parts
We utilize state-of-the-art, regularly updated EDM machines to guarantee that clients receive workpieces machined with the highest levels of precision and accuracy, achieving tolerances as tight as ±0.001”.
/02 Fast Lead Time
Fioria delivers fast project turnarounds in as little as 1 day without sacrificing quality, thanks to our efficient wire EDM process and committed team.
/03 Online Ordering and Quoting
Fioria’s online platform provides fast quotes and real-time order tracking. Simplify your projects with our efficient and transparent system for ultimate convenience in today’s digital era.
Precision Wire EDM Machining with Fioria
At Fioria, we harness the power of Wire Electrical Discharge Machining (EDM) to provide precision-engineered parts for our clients. Wire EDM is a specialized machining technique that uses electrical sparks to create intricate shapes and fine details in metals. This process involves a controlled electrical discharge between two electrodes submerged in a dielectric fluid, which precisely cuts the metal by melting and vaporizing it.
The key advantage of wire EDM is its ability to machine complex contours and minute features in materials that are difficult to process with conventional CNC machining. This includes heat-treated steels, superalloys, and other specialized metals. Wire EDM enables us to achieve parts with exceptionally tight tolerances and intricate details such as narrow slots and small holes with unmatched accuracy.
Our wire EDM services are ideal for applications demanding exacting precision. Whether producing components for aerospace, automotive industries, or detailed molds and dies, our technology guarantees every cut is precise and of the highest quality. Backed by advanced wire EDM equipment and a team of skilled technicians, Fioria is a leader in wire EDM machining, capable of delivering parts that meet the strictest industry standards.
How Wire EDM Machining Works
In wire EDM machining (Wire Electrical Discharge Machining), a thin wire—precisely controlled and guided by computer systems—moves through a workpiece submerged in deionized water. Acting as both the electrode and guide, the wire uses electrical discharges to accurately cut conductive materials, producing parts with finely finished surfaces that rarely need additional processing. Fioria’s state-of-the-art facilities guarantee that even the most complex designs are executed with precision, demonstrating our commitment to quality and client satisfaction.
Wire EDM Materials
Fioria’s Wire EDM services expertly machine a broad spectrum of conductive materials, including challenging superalloys and hardened steels, delivering precise and durable components for demanding industries.
Metals
Stainless steel provides outstanding corrosion resistance and strength, making it a top choice for producing durable, long-lasting components across industries such as medical and food processing. 
Titanium offers an excellent strength-to-weight ratio and outstanding biocompatibility, making it ideal for aerospace components and medical implants that demand both durability and lightweight performance. 
Steel and hardened tool steel are renowned for their exceptional toughness and wear resistance, making them well-suited for high-stress applications like cutting tools, molds, and heavy-duty machine parts. 
Aluminum is a lightweight, easily machinable material with excellent corrosion resistance and electrical conductivity, making it a popular choice in aerospace, automotive, and electronics industries. Wire EDM Part Size Standards
Our ISO 9001 certification demonstrates our commitment to producing 5-axis milled parts that meet the most stringent tolerance requirements. We adhere to ISO-2768-m standards for CNC-milled plastics and ISO-2768-f for metals. Count on us for high-quality, precise complex parts with exceptional dimensional stability.
| Small Parts (mm) | Medium Parts (mm) | Large Parts (mm) | |
|---|---|---|---|
| Maximum Length | 50 | 100 | 500 |
| Maximum Width | 30 | 70 | 300 |
| Maximum Height | 10 | 40 | 150 |
| Minimum Thickness | 0.5 | 1.0 | 5.0 |
| Tolerance | ±0.005 | ±0.01 | ±0.03 |
Get Wire EDM Machining Quotes
Our broad network includes multiple advanced machine shops equipped with state-of-the-art wire EDM technology, offering extensive capacity for both simple and complex parts. Supported by certifications such as ISO 9001:2015, ISO 13485, ISO 14001:2015, and IATF 16949:2016, we ensure every component meets the highest quality standards. Get your quote today—start your project with confidence.
Applications of Wire Cut Parts
Wire EDM machining delivers versatility and high precision, fostering innovation and quality across a wide range of industries.
Aerospace: Enables the production of complex components with tight tolerances, essential for meeting high-performance standards.
Medical Devices: Facilitates the creation of intricate surgical instruments and implants with the precision needed for safety and reliability.
Tool and Die Making: Perfect for crafting detailed molds, dies, and fixtures with exact dimensions and smooth finishes.
Automotive: Supports the manufacturing of precision gears and critical parts that require exceptionally tight tolerances.
Custom Manufacturing: Meets the needs of specialized machinery and parts made from exotic materials, tailored to unique applications.
FAQs
EDM (Electrical Discharge Machining) is classified into three primary types, each suited for specific applications:
Wire EDM: Utilizes a thin, electrically charged wire as an electrode to cut detailed shapes and complex contours in conductive materials. Known for its exceptional precision, this method is commonly applied in industries like aerospace, medical, and electronics where tight tolerances are critical.
Sinker EDM (Ram EDM): Involves a custom-shaped electrode that is pressed into the workpiece to form intricate cavities or shapes. This approach is ideal for mold and die making, as well as manufacturing parts with complex internal geometries.
Hole-Drilling EDM: Specially designed for creating small, accurate holes in hard materials. It is often used for drilling cooling channels in turbine blades and can also serve as a preparatory step before wire EDM operations.
Yes, Wire EDM is highly effective for machining hard materials. It employs a thin wire electrode to erode material via controlled electrical discharges, making it particularly suitable for cutting tough, conductive materials like hardened tool steels, titanium, tungsten carbide, and superalloys. Unlike conventional machining, Wire EDM operates without applying mechanical force, which eliminates concerns such as tool wear and material deformation. This makes it ideal for producing intricate geometries and maintaining tight tolerances in hard materials—key requirements in industries such as aerospace, medical device manufacturing, and tool and die making. The process delivers exceptional precision and high-quality surface finishes, even with the most challenging materials.
Wire EDM (Electrical Discharge Machining) delivers exceptional precision, with tolerances reaching as tight as ±0.0001 inches (±2.5 microns). This impressive accuracy is enabled by the fine wire electrode and sophisticated computer-controlled systems that meticulously guide the cutting process. Wire EDM excels at producing intricate, highly detailed shapes with repeatable precision, making it especially suited for industries such as aerospace, medical devices, and high-precision manufacturing. Moreover, the process yields smooth surface finishes, often eliminating the need for secondary finishing operations. This level of precision ensures components consistently meet the most stringent specifications and quality requirements.
Wire EDM machining is highly capable of producing a wide variety of intricate shapes with outstanding precision. It excels in forming sharp internal corners, complex contours, and fine patterns that are often difficult or impossible to achieve with traditional machining methods. This process supports both 2D and 3D geometries, making it ideal for crafting thin walls, micro holes, and narrow slots with remarkable accuracy. Such capabilities are vital for applications demanding detailed and precise features, including aerospace components, medical instruments, and high-precision molds and dies. The adaptability of Wire EDM makes it an excellent solution for meeting a broad range of complex design specifications.
Wire EDM is well-suited for cutting very thick materials with both precision and efficiency. Depending on the machine and setup, it can handle materials up to 12 inches (300 mm) thick. Using a thin wire electrode, the process erodes material through electrical discharges, enabling clean cuts through dense and hard metals without causing distortion. This makes it especially valuable for applications that demand high-precision cuts in thick sections, such as large molds, heavy-duty machinery components, and aerospace parts. Its accuracy and versatility ensure reliable and consistent performance even with substantial material thicknesses.
Although Wire EDM is renowned for its precision and versatility, it does come with certain limitations:
Material Limitations: Wire EDM is restricted to cutting electrically conductive materials. As a result, it is not suitable for machining non-metallic materials such as plastics, ceramics, or composites.
Slower Cutting Speeds: Compared to some conventional machining methods, Wire EDM generally operates at slower speeds, especially when working with thick materials. This can lead to extended production times for certain projects.
Higher Operational Costs: The process requires a continuous supply of both wire and dielectric fluid, which can drive up operating expenses. In addition, the wire used—particularly for complex or lengthy cuts—can be costly.
Complex Setup Requirements: Programming and setting up Wire EDM machines can be intricate and time-consuming. It often necessitates skilled technicians to fine-tune the process for optimal precision, increasing labor costs.
Surface Finish Considerations: While Wire EDM can deliver high-quality surface finishes, achieving the finest finish may require multiple passes at reduced cutting speeds, which in turn can further lengthen machining time.
